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20 V 4000 C22
Operations Instructions
MTU 20 V 4000 C22 Operations Instructions Page 24
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1
Injectors Y39.11 to
Y39.20 (B side cylinders)
2
B16 (P-Coolant)
3
B10 (P-Charge Air)
4
B09 (T-Charge Air)
1
B44 (N-Turbocharger)
2
B03 (T-Intake Air)
24
|
General Information
|
M015675/05E 2011-10
TIM-ID: 0000012921 - 002
1
2
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Operating Instructions
1
Commissioning Note
3
1 Safety
7
Personnel requirements
8
Organizational measures
8
1.3 Transport
9
Transport
10
TIM-ID: 0000004012 - 001
11
Engine operation
12
Work with laser devices
15
Fire prevention
16
Fluids and lubricants
16
Used oil
16
Compressed air
17
Painting
17
Liquid nitrogen
17
Acids/alkaline solutions
17
Safety instructions
18
2 General Information
19
2.2 Engine layout
20
TIM-ID: 0000002072 - 002
21
TIM-ID: 0000012921 - 002
23
1 B13 (N-Crankshaft)
25
COMBUSTION AIR / EXHAUST GAS
28
COOLING SYSTEM (HT circuit)
28
COOLING SYSTEM (LT circuit)
28
LUBE OIL SYSTEM
29
FUEL SYSTEM
29
GENERAL OPERATING DATA
29
CAPACITIES
30
WEIGHTS / MAIN DIMENSIONS
30
ACOUSTICS
30
3.2 Firing order
31
3.3 Main engine dimensions
32
4 Operation
33
Preparation
35
Starting the engine
35
4.4 Operational checks
36
Shutting the engine down
37
4.6 After stopping the engine
38
4.7 Plant – Cleaning
39
5 Maintenance
40
6 Troubleshooting
41
TIM-ID: 0000002541 - 001
42
6.2 ECU 4 alarms
44
TIM-ID: 0000003161 - 001
45
7 Task Description
56
Barring engine manually
57
(installation on lower side)
57
TIM-ID: 0000000950 - 002
58
TIM-ID: 0000003285 - 003
61
7.3 Crankcase Breather
63
TIM-ID: 0000003534 - 003
64
TIM-ID: 0000003532 - 001
67
Grounding device
69
(→ Spare Parts Catalog)
69
7.5 Valve Drive
70
Checking valve-bridge balance
72
TIM-ID: 0000004355 - 001
73
Adjusting valve clearance
75
Removing cylinder head cover
76
7.6 Injection Pump / HP Pump
77
7.7.1 Injector – Replacement
78
Removing injector
80
TIM-ID: 0000000952 - 003
81
7.8 Fuel System
85
7.9 Fuel Filter
86
Draining fuel prefilter
88
7.10 Charge-Air Cooling
89
7.11 Air Filter
90
Visual inspection
91
TIM-ID: 0000000903 - 003
92
Checking signal ring position
94
7.12 Starting Equipment
95
TIM-ID: 0000006161 - 003
96
7.14 Oil Filtration / Cooling
98
Oil filter candles – Removal
99
TIM-ID: 0000006401 - 002
100
Checking strainer
102
Cleaning strainer
102
Installing strainer
102
Preconditions
103
TIM-ID: 0000000934 - 007
104
Fill with engine coolant
106
Drain engine coolant
106
Preparatory steps
107
Engine coolant – Draining
107
Filling coolant with pump
109
Final steps
109
Coolant filter – Replacement
112
7.16 Low-Temperature Circuit
113
Drain charge-air coolant
114
Fill with charge-air coolant
114
Charge-air coolant – Draining
115
TIM-ID: 0000000964 - 003
118
Battery-charging generator –
120
Adjusting belt tension
122
Checking drive belt tension
123
Drive belt replacement
124
7.19 Fan Drive
125
Adjusting drive belt tension
126
Replacing drive belt
127
7.20.1 Engine wiring – Check
128
TIM-ID: 0000000948 - 004
129
Engine governor plug-in
130
8 Appendix A
131
TIM-ID: 0000000858 - 007
132
Local support
134
24h hotline
134
Spare parts service
134
9 Appendix B
135
DCL-ID: 0000014250 - 001
136
9.2 Index
138
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