MTU 20 V 4000 C22 Operations Instructions Page 36
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4.4 Operational checks
DANGER
Unguarded rotating and moving engine components.
Risk of serious injury – danger to life!
• Take special care when working on a running engine.
WARNING
Engine noise above 85 dB (A).
Risk of damage to hearing!
• Wear ear protectors.
Operational checks
Item Task Task Code
Control and dis‐
play panels
Check indicated operating parameters
(speed, temperatures, pressures).
Engine oil Check engine oil level (→ Page 96). W0500
Engine operation Check engine visually for leaks and gen‐
eral condition;
Check engine for abnormal running nois‐
es, exhaust color and vibrations
(→ Page 41).
W0501
W0506
Battery-charging
generator
Check battery-charging generator for
contamination, clean as required
(→ Page 121)
W0525
HP pump Check relief bore (→ Page 77). W0504
Fuel prefilter Drain water and contaminants at drain
cock on fuel prefilter (if fitted)
(→ Page 87).
Check reading on vacuum gauge of fuel
prefilter (if fitted).
W0507
W0508
Intercooler Check condensate drain(s) for water dis‐
charge and obstruction (→ Page 89).
W0502
HT cooling pump Check relief bore (→ Page 110). W0505
LT cooling pump Check relief bore (→ Page 118). W0505
36 | Operation | M015675/05E 2011-10
TIM-ID: 0000002262 - 001
- Operating Instructions 1
- Commissioning Note 3
- 1 Safety 7
- Personnel requirements 8
- Organizational measures 8
- 1.3 Transport 9
- Transport 10
- TIM-ID: 0000004012 - 001 11
- Engine operation 12
- Work with laser devices 15
- Fire prevention 16
- Fluids and lubricants 16
- Used oil 16
- Compressed air 17
- Painting 17
- Liquid nitrogen 17
- Acids/alkaline solutions 17
- Safety instructions 18
- 2 General Information 19
- 2.2 Engine layout 20
- TIM-ID: 0000002072 - 002 21
- TIM-ID: 0000012921 - 002 23
- 1 B13 (N-Crankshaft) 25
- COMBUSTION AIR / EXHAUST GAS 28
- COOLING SYSTEM (HT circuit) 28
- COOLING SYSTEM (LT circuit) 28
- LUBE OIL SYSTEM 29
- FUEL SYSTEM 29
- GENERAL OPERATING DATA 29
- CAPACITIES 30
- WEIGHTS / MAIN DIMENSIONS 30
- ACOUSTICS 30
- 3.2 Firing order 31
- 3.3 Main engine dimensions 32
- 4 Operation 33
- Preparation 35
- Starting the engine 35
- 4.4 Operational checks 36
- Shutting the engine down 37
- 4.6 After stopping the engine 38
- 4.7 Plant – Cleaning 39
- 5 Maintenance 40
- 6 Troubleshooting 41
- TIM-ID: 0000002541 - 001 42
- 6.2 ECU 4 alarms 44
- TIM-ID: 0000003161 - 001 45
- 7 Task Description 56
- Barring engine manually 57
- (installation on lower side) 57
- TIM-ID: 0000000950 - 002 58
- TIM-ID: 0000003285 - 003 61
- 7.3 Crankcase Breather 63
- TIM-ID: 0000003534 - 003 64
- TIM-ID: 0000003532 - 001 67
- Grounding device 69
- (→ Spare Parts Catalog) 69
- 7.5 Valve Drive 70
- Checking valve-bridge balance 72
- TIM-ID: 0000004355 - 001 73
- Adjusting valve clearance 75
- Removing cylinder head cover 76
- 7.6 Injection Pump / HP Pump 77
- 7.7.1 Injector – Replacement 78
- Removing injector 80
- TIM-ID: 0000000952 - 003 81
- 7.8 Fuel System 85
- 7.9 Fuel Filter 86
- Draining fuel prefilter 88
- 7.10 Charge-Air Cooling 89
- 7.11 Air Filter 90
- Visual inspection 91
- TIM-ID: 0000000903 - 003 92
- Checking signal ring position 94
- 7.12 Starting Equipment 95
- TIM-ID: 0000006161 - 003 96
- 7.14 Oil Filtration / Cooling 98
- Oil filter candles – Removal 99
- TIM-ID: 0000006401 - 002 100
- Checking strainer 102
- Cleaning strainer 102
- Installing strainer 102
- Preconditions 103
- TIM-ID: 0000000934 - 007 104
- Fill with engine coolant 106
- Drain engine coolant 106
- Preparatory steps 107
- Engine coolant – Draining 107
- Filling coolant with pump 109
- Final steps 109
- Coolant filter – Replacement 112
- 7.16 Low-Temperature Circuit 113
- Drain charge-air coolant 114
- Fill with charge-air coolant 114
- Charge-air coolant – Draining 115
- TIM-ID: 0000000964 - 003 118
- Battery-charging generator – 120
- Adjusting belt tension 122
- Checking drive belt tension 123
- Drive belt replacement 124
- 7.19 Fan Drive 125
- Adjusting drive belt tension 126
- Replacing drive belt 127
- 7.20.1 Engine wiring – Check 128
- TIM-ID: 0000000948 - 004 129
- Engine governor plug-in 130
- 8 Appendix A 131
- TIM-ID: 0000000858 - 007 132
- Local support 134
- 24h hotline 134
- Spare parts service 134
- 9 Appendix B 135
- DCL-ID: 0000014250 - 001 136
- 9.2 Index 138
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