MTU 20 V 4000 C22 Operations Instructions Page 138
- Page / 139
- Table of contents
- TROUBLESHOOTING
- BOOKMARKS
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9.2 Index
98
20V 4000 C22 engine data 27
A
Abbreviations 131
After stopping the engine 38
Air filter
– Replacement 92
Air filter element
– Cleaning 90
– Removal and installation 93
Automatic oil filter
– Filter candles
– Replacement 98
B
Battery-charging generator – Check 121
Battery-charging generator – Removal 120
C
Centrifugal oil filter
– Cleaning and filter-sleeve replacement 103
Charge-air coolant
– Change 114
– Level check 113
Charge-air coolant level
– Check 113
Charge-air coolant pump
– Relief bore check 118
Charge-air coolant system – Filling 116
Charge-air coolant – Draining 115
Contacts 134
Coolant
– Level check 105
– Sample extraction and analysis 111
Coolant - charge air
– Level check 113
Coolant - charge-air
– Change 114
Coolant filter
– Replacement 112
Crankcase breather
– Cleaner 65
– Diaphragm check and replacement 63
– Oil separator replacement 63
Crankcase breather – Filter element replacement 66
Crankshaft transport locking device – For transport with
flanged-on generator 10
Cylinder head cover
– Removal and installation 76
Cylinder liner
– Endoscopic examination 59
D
Drive belt – Condition check 119
Dust bowl
– Cleaning 90
E
ECU 4 alarms 44
Edge-type fuel filter – Draining 87
Engine
– Barring manually 56
– Shutdown in manual mode 37
– Start in manual mode 35
– Wiring check 128
Engine control unit and connectors
– Cleaning 129
Engine coolant
– Change 106
– Draining 107
Engine coolant pump
– Relief bore check 110
Engine coolant – Filling 108
Engine layout 20
Engine oil
– Centrifugal oil filter – Cleaning and filter-sleeve re‐
placement 103
engine oil level - Check 96
Engine oil – Change 97
Engine side and cylinder
– designations 19
Engine wiring
– Check 128
F
Fan drive
– Drive belt replacement 127
Fan drive belt– Tension check / adjustment 125
Filter
– Automatic oil filter
– Filter candles - Replacement 98
Fire and environmental protection 16
Firing order 31
Fluids and lubricants 16
Fuel filter
– Replacement 86
Fuel prefilter - Draining 88
Fuel system
– Venting 85
G
General conditions 7
Grounding device – Removal and installation 68
Grounding device – Replacement 69
H
HP pump – Relief bore check 77
138 | Appendix B | M015675/05E 2011-10
DCL-ID: 0000014250 - 001
- Operating Instructions 1
- Commissioning Note 3
- 1 Safety 7
- Personnel requirements 8
- Organizational measures 8
- 1.3 Transport 9
- Transport 10
- TIM-ID: 0000004012 - 001 11
- Engine operation 12
- Work with laser devices 15
- Fire prevention 16
- Fluids and lubricants 16
- Used oil 16
- Compressed air 17
- Painting 17
- Liquid nitrogen 17
- Acids/alkaline solutions 17
- Safety instructions 18
- 2 General Information 19
- 2.2 Engine layout 20
- TIM-ID: 0000002072 - 002 21
- TIM-ID: 0000012921 - 002 23
- 1 B13 (N-Crankshaft) 25
- COMBUSTION AIR / EXHAUST GAS 28
- COOLING SYSTEM (HT circuit) 28
- COOLING SYSTEM (LT circuit) 28
- LUBE OIL SYSTEM 29
- FUEL SYSTEM 29
- GENERAL OPERATING DATA 29
- CAPACITIES 30
- WEIGHTS / MAIN DIMENSIONS 30
- ACOUSTICS 30
- 3.2 Firing order 31
- 3.3 Main engine dimensions 32
- 4 Operation 33
- Preparation 35
- Starting the engine 35
- 4.4 Operational checks 36
- Shutting the engine down 37
- 4.6 After stopping the engine 38
- 4.7 Plant – Cleaning 39
- 5 Maintenance 40
- 6 Troubleshooting 41
- TIM-ID: 0000002541 - 001 42
- 6.2 ECU 4 alarms 44
- TIM-ID: 0000003161 - 001 45
- 7 Task Description 56
- Barring engine manually 57
- (installation on lower side) 57
- TIM-ID: 0000000950 - 002 58
- TIM-ID: 0000003285 - 003 61
- 7.3 Crankcase Breather 63
- TIM-ID: 0000003534 - 003 64
- TIM-ID: 0000003532 - 001 67
- Grounding device 69
- (→ Spare Parts Catalog) 69
- 7.5 Valve Drive 70
- Checking valve-bridge balance 72
- TIM-ID: 0000004355 - 001 73
- Adjusting valve clearance 75
- Removing cylinder head cover 76
- 7.6 Injection Pump / HP Pump 77
- 7.7.1 Injector – Replacement 78
- Removing injector 80
- TIM-ID: 0000000952 - 003 81
- 7.8 Fuel System 85
- 7.9 Fuel Filter 86
- Draining fuel prefilter 88
- 7.10 Charge-Air Cooling 89
- 7.11 Air Filter 90
- Visual inspection 91
- TIM-ID: 0000000903 - 003 92
- Checking signal ring position 94
- 7.12 Starting Equipment 95
- TIM-ID: 0000006161 - 003 96
- 7.14 Oil Filtration / Cooling 98
- Oil filter candles – Removal 99
- TIM-ID: 0000006401 - 002 100
- Checking strainer 102
- Cleaning strainer 102
- Installing strainer 102
- Preconditions 103
- TIM-ID: 0000000934 - 007 104
- Fill with engine coolant 106
- Drain engine coolant 106
- Preparatory steps 107
- Engine coolant – Draining 107
- Filling coolant with pump 109
- Final steps 109
- Coolant filter – Replacement 112
- 7.16 Low-Temperature Circuit 113
- Drain charge-air coolant 114
- Fill with charge-air coolant 114
- Charge-air coolant – Draining 115
- TIM-ID: 0000000964 - 003 118
- Battery-charging generator – 120
- Adjusting belt tension 122
- Checking drive belt tension 123
- Drive belt replacement 124
- 7.19 Fan Drive 125
- Adjusting drive belt tension 126
- Replacing drive belt 127
- 7.20.1 Engine wiring – Check 128
- TIM-ID: 0000000948 - 004 129
- Engine governor plug-in 130
- 8 Appendix A 131
- TIM-ID: 0000000858 - 007 132
- Local support 134
- 24h hotline 134
- Spare parts service 134
- 9 Appendix B 135
- DCL-ID: 0000014250 - 001 136
- 9.2 Index 138
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