MTU 20 V 4000 G23 manuals

Mtu 20 V 4000 G23 Operations Instructions (181 pages)

Brand: Mtu | Category: Engine | Size: 13.52 MB |

English

Table of contents

Operating Instructions

1

Table of Contents

3

1 Safety

5

Personnel requirements

6

Organizational measures

6

1.3 Transport

7

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10

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12

Welding work

13

Working with laser equipment

13

Fire prevention

15

Used oil

15

Compressed air

16

Paints and lacquers

16

Liquid nitrogen

16

Acids and alkaline solutions

16

Safety instructions

17

2 Product Summary

18

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20

1 B13 (N crankshaft)

22

2.3 Engine – Main dimensions

23

2.4 Firing order

24

Final compression pressure

25

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26

COMBUSTION AIR / EXHAUST GAS

28

COOLANT SYSTEM (HT circuit)

28

COOLANT SYSTEM (LT circuit)

29

LUBE OIL SYSTEM

29

FUEL SYSTEM

29

GENERAL OPERATING DATA

30

CAPACITIES

30

WEIGHTS / MAIN DIMENSIONS

30

ACOUSTICS

31

REFERENCE CONDITIONS

32

Preparation

42

Starting the engine

42

3.4 Safety system – Override

43

3.5 Operational checks

44

Stopping the engine

46

After stopping the engine

46

3.8 Emergency stop

47

3.11 Plant cleaning

50

4 Maintenance

51

5 Troubleshooting

52

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53

003 – HI T-Fuel

55

004 – SS T-Fuel

55

005 – HI T-Charge Air

55

006 – SS T-Charge Air

55

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56

057 – LO P-Coolant

60

058 – SS P-Coolant

60

59 – SS T-Coolant L3

60

60 – SS T-Coolant L4

60

063 – HI P-Crankcase

60

064 – SS P-Crankcase

61

065 – LO P-Fuel

61

066 – SS P-Fuel

61

067 – HI T-Coolant

61

068 – SS T-Coolant

61

303 – AL Timing Cylinder A3

74

304 – AL Timing Cylinder A4

74

305 – AL Timing Cylinder A5

74

306 – AL Timing Cylinder A6

74

307 – AL Timing Cylinder A7

74

308 – AL Timing Cylinder A8

75

309 – AL Timing Cylinder A9

75

310 – AL Timing Cylinder A10

75

311 – AL Timing Cylinder B1

75

312 – AL Timing Cylinder B2

75

313 – AL Timing Cylinder B3

76

314 – AL Timing Cylinder B4

76

315 – AL Timing Cylinder B5

76

316 – AL Timing Cylinder B6

76

317 – AL Timing Cylinder B7

76

371 – AL Wiring TO 1

84

372 – AL Wiring TO 2

84

373 – AL Wiring TO 3

84

374 – AL Wiring TO 4

84

420 – AL L1 Aux 1

90

421 – AL L2 Aux 1

90

428 – AL L1 T-Aux 1

90

530 – SS P-Lube Oil Red2

101

543 – AL Multiple FDH Slaves

101

576 – AL ESCM Override

102

577 – SD T-Lube Oil Pan

102

578 – AL L1 T-Lube Oil Pan

102

581 – AL MD CAN Stop

103

6 Task Description

104

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105

6.2 Cylinder Liner

107

Final steps

108

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109

6.4 Valve Drive

112

Preconditions

113

Preparatory steps

113

Diagram for 8V engines (two

114

Diagram for 12V engines (two

114

Diagram for 16V engines (two

115

Diagram for 20V engines (two

115

Adjusting valve clearance

116

Removing cylinder head cover

117

6.5 Injection Pump / HP Pump

118

6.6.1 Injector – Replacement

119

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121

6.7 Fuel System

125

6.8 Fuel Filter

126

6.8.2 Fuel prefilter cleaning

127

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128

Fuel prefilter ‒ Flushing

130

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131

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133

6.10 Air Filter

135

6.10.2 Air filter – Check

136

6.11 Air Intake

138

6.12 Starting Equipment

139

Draining residual oil from

141

Filling with new engine oil

141

6.14 Oil Filtration / Cooling

144

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146

Engine coolant – Change

148

Engine coolant – Draining

149

Filling coolant with pump

151

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153

6.16 Low-Temperature Circuit

155

Charge-air coolant – Change

156

Draining charge-air coolant

157

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161

Adjusting belt tension

163

Drive belt replacement

164

6.19.1 Engine wiring – Check

165

Engine mounting – Check

166

Removing engine governor from

170

7 Appendix A

171

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172

Local support

174

24h hotline

174

Spare parts service

174

8 Appendix B

175

DCL-ID: 0000005896 - 002

176

8.2 Index

180

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