MTU 8 V 2000 M40B manuals

Mtu 8 V 2000 M40B Operations Instructions (204 pages)

Brand: Mtu | Category: Engine | Size: 9.92 MB |

English

Table of contents

Operating Instructions

1

Table of Contents

3

1 Safety

6

1.3 Transport

8

Safety instructions

10

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11

Welding work

12

Working with laser equipment

12

Fire prevention

14

SOLAS classification

14

Environmental protection

14

Auxiliary materials

14

Acids and alkaline solutions

15

Painting

15

Liquid nitrogen

15

Compressed air

15

Used oil

16

2 General Information

18

2.2 Product description

19

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Special connections

23

2.3 Engine – Overview

26

2.4 Engine – Overview

27

L (enhanced power / speed)

28

3 Technical Data

29

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REFERENCE CONDITIONS

32

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CAPACITIES

40

WEIGHTS / MAIN DIMENSIONS

40

ACOUSTICS

40

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3.19 Firing order

83

3.20 Engine – Main dimensions

84

4 Operation

85

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Putting into operation

88

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4.5 Checks prior to start-up

90

Initial operation: HAT

91

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92

4.10 Operational checks

96

Preconditions

100

Stopping the engine from LOP

100

(control stand)

101

4.16 Emergency stop from LOP

102

After stopping the engine

104

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105

5 Maintenance

107

6 Troubleshooting

108

Engine speed not steady

109

Charge-air pressure too low

109

Coolant leaks at intercooler

109

Black exhaust gas

109

6.2 LOP fault messages

111

7 Task Description

112

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Final steps

115

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7.3 Crankcase Breather

118

Replacing filter element on

119

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Preparatory steps

122

Checking valve bridge balance

123

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Adjusting valve clearance

126

Removing cylinder head cover

127

7.5 Injection Pump / HP Pump

128

7.6.1 Injector – Replacement

129

Removing injector

131

Installing injector

132

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7.7 Fuel System

135

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Flushing fuel prefilter

140

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141

Replacing filter element

143

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144

7.10 Charge-Air Cooling

147

7.11 Air Filter

148

7.12 Starting Equipment

150

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Checking air flap for easy

153

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154

7.14.2 Engine oil – Change

156

Filling with new engine oil

157

7.15 Oil Filtration / Cooling

159

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Changing engine coolant

165

Engine coolant – Draining

166

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Engine mounts – Checking the

175

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7.21 Auxiliary PTO

178

7.22 Fuel Supply System

179

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7.22.4 Pump capacity – Check

182

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Checking unassigned connector

194

Checking buttons and display

194

Performing lamp test

194

8 Appendix A

195

Local support

197

24h hotline

197

Spare parts service

197

9 Appendix B

198

DCL-ID: 0000016671 - 001

199

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