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MTU 12 V 4000 L62 manuals

Owner’s manuals and user’s guides for Engine MTU 12 V 4000 L62.
We providing 2 pdf manuals MTU 12 V 4000 L62 for download free by document types: Operations Instructions


Mtu 12 V 4000 L62 Operations Instructions (187 pages)


Brand: Mtu | Category: Engine | Size: 17.57 MB |

 

Table of contents

Operating Instructions

1

Table of Contents

3

1.3 Transport

7

Engine operation

8

TIM-ID: 0000002818 - 004

9

Welding work

10

Work with laser devices

11

Fire prevention

12

Fluids and lubricants

12

Natural gas

12

Used oil

13

Compressed air

13

Painting

14

Liquid nitrogen

14

Acids/alkaline solutions

14

Safety instructions

15

2 Product Summary

16

Engine model designation

17

2.4 Ignition order

20

2.5 Technical Data

21

Reference conditions

22

Consumption

23

Coolant system (HT circuit)

23

Coolant system (LT circuit)

24

Lube oil system

24

Fuel system

24

General operating data

24

Starting (electric)

25

Capacities

25

Weights / main dimensions

25

Exhaust emissions

25

Acoustics

25

Overview

30

Governing/control/monitoring

30

Compressor bypass (F-series)

31

Ignition system IC922

31

Anti-knock control AKR

31

Gas control valve TecJet50+

31

Mixture throttles ProAct

31

TIM-ID: 0000017700 - 001

32

SAM functions

34

Diagnosis

34

Engine Monitoring Unit EMU

35

Self-monitoring

36

3 Operation

37

Putting into operation

38

TIM-ID: 0000017305 - 002

39

3.4 Starting the engine

40

3.5 Operational checks

41

3.6 Stopping the engine

42

3.7 Emergency stop

43

After stopping the engine

44

4 Maintenance

46

TIM-ID: 0000035884 - 003

47

TIM-ID: 0000017545 - 001

49

SE (System Error) alarms

50

112408 – LO T-Exhaust A8

57

112409 – LO T-Exhaust A9

57

112410 – LO T-Exhaust A10

57

112411 – LO T-Exhaust B1

57

112412 – LO T-Exhaust B2

57

112413 – LO T-Exhaust B3

58

112414 – LO T-Exhaust B4

58

112415 – LO T-Exhaust B5

58

112416 – LO T-Exhaust B6

58

112417 – LO T-Exhaust B7

58

112607 – LOLO T-Exhaust A7

64

112608 – LOLO T-Exhaust A8

64

112609 – LOLO T-Exhaust A9

64

112610 – LOLO T-Exhaust A10

64

112611 – LOLO T-Exhaust B1

64

112612 – LOLO T-Exhaust B2

65

112613 – LOLO T-Exhaust B3

65

112614 – LOLO T-Exhaust B4

65

112615 – LOLO T-Exhaust B5

65

112616 – LOLO T-Exhaust B6

65

TIM-ID: 0000017543 - 001

100

015 – LO P-Lube Oil

102

016 – SS P-Lube Oil

102

019 – HI T-Exhaust A

102

025 – HI P-Diff-Lube Oil

103

020 – SS T-Exhaust A

103

021 – HI T-Exhaust B

103

022 – SS T-Exhaust B

103

026 – HI P-Diff-Lube Oil

104

030 – SS Engine Overspeed

104

031 – HI ETC1 Overspeed

104

032 – SS ETC1 Overspeed

104

036 – HI ETC2 Overspeed

105

037 – SS ETC2 Overspeed

105

051 – HI T-Lube Oil

105

052 – SS T-Lube Oil

105

053 – HI T-Intake Air

106

054 – HIHI T-Intake Air

106

057 – LO P-Coolant

106

058 – SS P-Coolant

106

063 – HI P-Crank Case

107

064 – SS P-Crank Case

107

067 – HI T-Coolant

107

068 – SS T-Coolant

108

089 – SS Engine Speed too Low

108

093 – SS T-Preheat

109

094 – LO T-Preheat

109

118 – LO ECU Supply Voltage

110

120 – HI ECU Supply Voltage

110

122 – HI T-ECU

111

180 – AL CAN1 Node Lost

112

181 – AL CAN2 Node Lost

112

183 – AL CAN No PU-Data

112

186 – AL CAN1 Bus Off

113

187 – AL CAN1 Error Passive

113

188 – AL CAN2 Bus Off

113

189 – AL CAN2 Error Passive

114

201 – SD T-Coolant

114

204 – SD Level Lube Oil

114

206 – SD T-Exhaust A

115

207 – SD T-Exhaust B

115

211 – SD P-Lube Oil

115

212 – SD P-Coolant

115

214 – SD P-Crank Case

116

216 – SD T-Lube Oil

116

219 – SD T-Intake Air

116

221 – SD P-Diff Lube Oil

116

231 – SD Camshaft Speed

117

232 – SD Charger 1 Speed

117

233 – SD Charger 2 Speed

118

266 – SD Speed Demand

118

381 – AL Wiring TOP 1

118

382 – AL Wiring TOP 2

119

383 – AL Wiring TOP 3

119

384 – AL Wiring TOP 4

119

418 – SD T-Intake Air B

119

419 – SD T-Coolant b. Engine

120

423 – LO P-Coolant Diff

120

429 – HI P-Coolant

120

443 – HI P-Charge Mix Diff

121

447 – HIHI P-Charge Mix Diff

122

451 – HI T-Charge Mix

122

452 – HIHI T-Charge Mix

122

453 – LO T-Charge Mix

122

457 – LO T-Intake Air

123

458 – LOLO T-Intake Air

123

459 – SD P-Coolant b. Engine

123

470 – SD T-ECU

123

472 – AL Stop SD

124

473 – AL Wiring PWM_CM2

124

476 – AL Crash Rec.Init Fault

124

496 – SD P-Charge Mix A

125

497 – SD P-Charge Mix B

125

498 – SD P-Charge Mix Diff

125

499 – SD T-Charge Mix

125

511 – HIHI P-Charge Mix A

126

512 – HIHI P-Charge Mix B

126

513 – SD P-Coolant Diff

126

515 – AL Starter Not Engaged

126

531 – AL Wiring PWM_CM1

127

532 – AL Wiring PWM1

128

533 – AL Wiring PWM2

128

543 – AL Multiple FDH Slaves

128

554 – AL Ignition Fault

129

556 – AL GasValve Fault

129

557 – AL speed drop fault

130

TIM-ID: 0000017544 - 001

131

6 Task Description

133

TIM-ID: 0000002533 - 001

134

TIM-ID: 0000029127 - 002

136

(→ Spare Parts Catalog)

138

Spark plug connector

138

Preconditions

139

Removing spark plug connector

139

TIM-ID: 0000035898 - 003

140

Removing spark plug

142

Installing spark plug

143

6.4 Valve Drive

144

Preparatory steps

145

Measuring valve depth

146

Final steps

146

3. Install sleeves (arrow)

147

(→ Page 142)

147

Diagram 12V-Two crankshaft

149

Diagram 16V-Two crankshaft

149

Adjusting valve clearance

150

Valve gear – Lubrication

151

Removing cylinder head cover

152

6.5 Gas System

153

6.6 Air Filter

154

6.7.2 Engine oil – Change

157

6.8 Oil Filtration / Cooling

159

Engine coolant – Level check

160

6.9.2 Engine coolant – Change

161

Engine coolant – Draining

162

TIM-ID: 0000006751 - 001

163

Replacing coolant vent line

165

6.10 Low-Temperature Circuit

166

Drain mixture coolant

167

Fill mixture coolant system

167

Draining charge-air coolant

168

Filling with coolant

169

6.11.1 Engine wiring – Check

170

6.11.2 Sensors – Overview

171

Sensors on engine driving end

172

Sensors on left engine side

173

Sensors on engine free end

174

7 Appendix A

175

TIM-ID: 0000009960 - 002

176

8 Appendix B

178

DCL-ID: 0000016352 - 003

179

8.2 Consumables

182

Mtu 12 V 4000 L62 Operations Instructions (124 pages)


Brand: Mtu | Category: Engine | Size: 1.52 MB |

 

Table of contents

Technical Publication

1

Transportation

4

Working with laser equipment

4

Engine operation

4

Maintenance and repair

5

Welding work

6

Fire prevention

7

Environmental protection

7

Auxiliary materials

8

Acids and alkaline solutions

8

Painting

8

Liquid oxygen

8

Liquid nitrogen

9

Compressed air

9

Used oil

9

Warning signs

10

Warning notices

10

Engine layout

11

Engine model designation

11

Main engine dimensions

12

Engine weight

12

Engine transport

13

Basic Design

14

Acoustics

16

Operational data

18

Oil capacity

20

Coolant capacity

20

3 Operation

21

  II Table of Contents

22

3.5 Operational checks

26

3.7 Emergency stop

27

4 Maintenance

29

  II Table of Contents

30

4.1 Maintenance and Servicing

31

4.2.1 Maintenance schedule

32

4.3.1 Maintenance schedule

34

4.4.1 Maintenance schedule

36

5 Troubleshooting

39

  II Table of Contents

40

5.1 Troubleshooting

41

5.2 ECU alarms

44

6 Task Description

57

6.1 Engine

59

6.1.3 Engine test run

60

6.2 Cylinder Liner

61

6.3 Crankcase Breather

65

6.4 Valve Gear

66

6.5 Injection pump / HP pump

72

6.6 Fuel Injector

73

  20 Fuel Injector

78

Final steps

78

6.7 Fuel system

79

6.8 Fuel Filter

80

6.8.2 Fuel prefilter cleaning

81

6.10 Air Filter

88

6.11 Air Intake

89

6.12 Starting System

90

6.13 Lube Oil System

91

6.13.2 Engine oil change

92

6.13.3 Engine oil level check

93

6.14 Oil Filtration / Cooling

94

6.15.3 Engine coolant change

99

Preconditions

100

Special tools

100

Material

103

Spare parts

103

6.18 Engine Mounts

111

6.19.1 Engine wiring check

113

M015403/00E 02-09 © MTU

116

Table of Contents I

117

  II Table of Contents

118

7.1 Abbreviations

119

7.2 Index

121
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