MTU 16 V 2000 P12 Specifications

Industrial Generator SetsModels:20-3250 kWControllers:Decision-Makerr 550Software (Code) Version 2.10 or higherTP-6200 10/12iOperation

10 Safety Precautions and Instructions TP-6200 10/12High voltage test. Hazardousvoltage can cause severe injury ordeath. Follow the instructions of th

TP-6200 10/12100 Section 2 OperationLocal Programming Mode OnMenu 9—Input SetupMenu 9 Displays with Key EntriesMAIN MENU NUMBER 9MENU 9INPUT SETUPKeyE

TP-6200 10/12 101Section 2 OperationLocal Programming Mode OnMenu 9—Input Setup, continuedMenu 9 Displays with Key EntriesKeyEntry Display Description

TP-6200 10/12102 Section 2 OperationLocal Programming Mode OnMenu 9—Input Setup, continuedMenu 9 Displays with Key EntriesANALOG INPUT 01 →SHUTDOWN EN

TP-6200 10/12 103Section 2 OperationLocal Programming Mode OnMenu 9—Input Setup, continuedMenu 9 Displays with Key EntriesKeyEntry Display Description

TP-6200 10/12104 Section 2 OperationLocal Programming Mode On2.8.10 Menu 10—Output SetupMenu 10 provides setup of the user-defined system,digital and

TP-6200 10/12 105Section 2 OperationLocal Programming Mode OnMenu 10—Output SetupMenu 10 Displays with Key EntriesKeyEntry Display DescriptionInput a

TP-6200 10/12106 Section 2 OperationLocal Programming Mode OnMenu 10—Output Setup, continuedMenu 10 Displays with Key EntriesKeyEntry Display Descript

TP-6200 10/12 107Section 2 OperationLocal Programming Mode OnMenu 10—Output Setup, continuedMenu 10 Displays with Key EntriesIndicates whether the pre

TP-6200 10/12108 Section 2 OperationLocal Programming Mode OnMenu 10—Output Setup, continuedMenu 10 Displays with Key EntriesKeyEntry Display Descript

TP-6200 10/12 109Section 2 OperationLocal Programming Mode OnMenu 10—Output Setup, continuedMenu 10 Displays with Key EntriesKeyEntry Display Descript

11Safety Precautions and InstructionsTP-6200 10/12Hot PartsHot coolant and steam.Can cause severe injury or death.Before removing the pressure cap,sto

TP-6200 10/12110 Section 2 OperationLocal Programming Mode OnMenu 10—Output Setup, continuedMenu 10 Displays with Key EntriesEntering YES adds the sel

TP-6200 10/12 111Section 2 OperationLocal Programming Mode OnMenu 10—Output Setup, continuedMenu 10 Displays with Key EntriesKeyEntry Display Descript

TP-6200 10/12112 Section 2 OperationLocal Programming Mode OnMenu 10—Output Setup, continuedMenu 10 Displays with Key EntriesIndicates whether the pre

TP-6200 10/12 113Section 2 OperationLocal Programming Mode OnMenu 10—Output Setup, continuedMenu 10 Displays with Key Entries—Deactivating the SCRDOKe

TP-6200 10/12114 Section 2 OperationLocal Programming Mode On2.8.11 Menu 11—Voltage RegulatorMenu 11 provides the setup of the voltage regulatorfuncti

TP-6200 10/12 115Section 2 OperationLocal Programming Mode OnMenu 11—Voltage Regulator, continuedMenu 11 Displays with Key EntriesKeyEntry Display Des

TP-6200 10/12116 Section 2 OperationLocal Programming Mode OnMenu 11—Voltage Regulator, continuedMenu 11 Displays with Key EntriesKeyEntry Display Des

TP-6200 10/12 117Section 2 OperationLocal Programming Mode OnMenu 11—Voltage Regulator, continuedMenu 11 Displays with Key EntriesKeyEntry Display Des

TP-6200 10/12118 Section 2 OperationLocal Programming Mode OnMenu 11—Voltage Regulator, continuedMenu 11 Displays with Key EntriesKeyEntry Display Des

TP-6200 10/12 119Section 2 OperationLocal Programming Mode OnMenu 11—Voltage Regulator, continuedMenu 11 Displays with Key EntriesKeyEntry Display Des

12 Safety Precautions and Instructions TP-6200 10/12Notes

TP-6200 10/12120 Section 2 OperationLocal Programming Mode On2.8.12 Menu 12—CalibrationMenu 12 provides the calibration of the voltage andcurrent sens

TP-6200 10/12 121Section 2 OperationLocal Programming Mode OnMenu 12—Calibration, continuedMenu 12 Displays with Key Entries (Scale AC Analog Inputs)K

TP-6200 10/12122 Section 2 OperationLocal Programming Mode OnMenu 12—Calibration, continuedMenu 12 Displays with Key Entries (Scale AC Analog Inputs)K

TP-6200 10/12 123Section 2 OperationLocal Programming Mode OnMenu 12—Calibration, continuedMenu 12 Displays with Key Entries (Scale AC Analog Inputs)K

TP-6200 10/12124 Section 2 OperationLocal Programming Mode OnMenu 12—Calibration, continuedMenu 12 Displays with Key Entries (Scale Aux. Analog Inputs

TP-6200 10/12 125Section 2 OperationLocal Programming Mode On2.8.13 Menu 13—CommunicationsMenu 13 enables communication with the controller formonitor

TP-6200 10/12126 Section 2 OperationLocal Programming Mode OnMenu 13—Communications, continuedMenu 13 Displays with Key EntriesKeyEntry Display Descri

TP-6200 10/12 127Section 2 OperationLocal Programming Mode OnMenu 13—Communications, continuedMenu 13 Displays with Key EntriesKeyEntry Display Descri

TP-6200 10/12128 Section 2 OperationLocal Programming Mode OnMenu 13—Communications, continuedMenu 13 Displays with Key EntriesKeyEntry Display Descri

TP-6200 10/12 129Section 2 OperationLocal Programming Mode On2.8.14 Menu 14—Programming ModeMenu 14 allows altering controller data either locallyusin

13IntroductionTP-6200 10/12IntroductionThis manual provides operation instructions for 20 kWand larger generator sets equipped with the followingcontr

TP-6200 10/12130 Section 2 OperationLocal Programming Mode OnMenu 14—Programming Mode, continuedMenu 14 Displays with Key EntriesDisplays the user-def

TP-6200 10/12 131Section 2 OperationLocal Programming Mode On2.8.15 Menu 15—Protective Relays (PR)Menu 15 provides the necessary protective relays for

TP-6200 10/12132 Section 2 OperationLocal Programming Mode OnMenu 15—Protective Relays, continuedMenu 15 Displays with Key EntriesKeyEntry Display Des

TP-6200 10/12 133Section 2 OperationLocal Programming Mode OnMenu 15—Protective Relays, continuedMenu 15 Displays with Key EntriesKeyEntry Display Des

TP-6200 10/12134 Section 2 OperationLocal Programming Mode OnMenu 15—Protective Relays, continuedMenu 15 Displays with Key EntriesKeyEntry Display Des

TP-6200 10/12 135Section 2 OperationLocal Programming Mode On2.8.16 Menu 20—Factory SetupMenu 20 provides generator set, alternator, controller,and en

TP-6200 10/12136 Section 2 OperationLocal Programming Mode OnMenu 20—Factory Setup, continuedMenu 20 Displays with Key EntriesKeyEntry Display Descrip

TP-6200 10/12 137Section 3 Scheduled MaintenanceSection 3 Scheduled MaintenanceUnder normal operating conditions, the generator set’salternator requir

TP-6200 10/12138 Section 3 Scheduled Maintenance3.3 Service ScheduleActionSystem—Component Visually Inspect Check Change Clean Test IntervalFuel Syste

TP-6200 10/12 139Section 3 Scheduled MaintenanceService Schedule, continuedActionSystem—Component Visually Inspect Check Change Clean Test IntervalAC

14 Service Assistance TP-6200 10/12Service AssistanceFor professional advice on generator set powerrequirements and conscientious service, please cont

TP-6200 10/12140 Section 3 Scheduled Maintenance3.4 Alternator Bearing ServiceHave an authorized service distributor/dealer performservice.3.4.1 20--3

TP-6200 10/12 141Section 3 Scheduled Maintenance3.5.2 Subbase Fuel Day Tank ElectronicControl Module (ECM)With an electronic control module (ECM), the

TP-6200 10/12142 Section 3 Scheduled Maintenance3.5.3 Subbase Inner Fuel Tank AlarmThis kit provides for both audible and visual alarms froma location

TP-6200 10/12 143Section 3 Scheduled MaintenanceSB-7001. Electronic-controlled pressure regulator (EPR)2. Fuel mixer3. Fuel solenoid valve(UL--listed

TP-6200 10/12144 Section 3 Scheduled MaintenanceADV-7600B-BFigure 3-10 Gas Fuel Connections Wiring Diagram

TP-6200 10/12 145Section 3 Scheduled MaintenanceEmissions certified models use a single electronic-controlled pressure regulator (EPR) for both fuels.

TP-6200 10/12146 Section 3 Scheduled Maintenance3.7.2 Cooling System ComponentInspectionTo prevent generator set shutdown or damage causedby overheati

TP-6200 10/12 147Section 3 Scheduled Maintenance6. Replace the pressure cap.7. Fill the coolant recovery tank to the low mark.8. Operate generator set

TP-6200 10/12148 Section 3 Scheduled Maintenance13. Place the generator set master switch to the RUNposition to start the generator set. Refer to ther

TP-6200 10/12 149Section 3 Scheduled Maintenance5. Remove excess grease from the bearing pressurerelief ports.6. Inspect the fan drive belt and replac

TP-6200 10/12 15Section 1 Specifications and FeaturesSection 1 Specifications and Features1.1 IntroductionThe spec sheets for each generator set provi

TP-6200 10/12150 Section 3 Scheduled MaintenanceAfter reconnecting the battery cables, coat the terminalswith petroleum jelly, silicon grease, or othe

TP-6200 10/12 151Section 3 Scheduled Maintenance3.11.3 Specific Gravity CheckUse a battery hydrometer to check the specific gravity ofthe electrolyte

TP-6200 10/12152 Section 3 Scheduled Maintenance3.12 Detroit D iesel Engine ControlSystemsSome generator sets equipped with Detroit Dieselengines use

TP-6200 10/12 153Section 3 Scheduled Maintenance3.13 Engine Control SystemsSome generator sets use an engine control system.Access the control box ins

TP-6200 10/12154 Section 3 Scheduled Maintenance3.14.3 Fuel SystemPrepare the fuel system for storage as follows:Diesel-Fueled Engines1. Fill the fuel

TP-6200 10/12 155Section 4 General TroubleshootingSection 4 General TroubleshootingThis section contains generator set troubleshooting,diagnostic, and

TP-6200 10/12156 Section 4 Troubleshooting4.1 General Troubleshooting ChartTrouble SymptomsProbable Causes Recommended ActionsSection orPublicationRef

TP-6200 10/12TP-6200 10/12 157Section 4 TroubleshootingSection orPublicationReference*Recommended ActionsProbable CausesTrouble SymptomsSection orPubl

TP-6200 10/12158 Section 4 TroubleshootingSection orPublicationReference*Recommended ActionsProbable CausesTrouble SymptomsSection orPublicationRefere

TP-6200 10/12TP-6200 10/12 159Section 4 Troubleshooting4.2 Controller Display and Voltage Regulation Troubleshooting ChartTrouble SymptomsProbable Cau

TP-6200 10/1216 Section 1 Specifications and Features1. Generator set master switch, run/off-reset/auto positions(keyswitch option)2. Emergency stop s

TP-6200 10/12160Notes

TP-6200 10/12 161Section 5 Generator Set ReconnectionSection 5 Generator Set Reconnection5.1 IntroductionUse the following voltage reconnection proced

TP-6200 10/12162 Section 5 Generator Set Reconnection5.2 Voltage ReconnectionProcedure1. Place the generator set master switch in theOFF/RESET positio

TP-6200 10/12 163Section 5 Generator Set ReconnectionFigure 5-1 20--150 kW Permanent Magnet and Wound Field Single-Phase Alternators, ADV-5875A-P

TP-6200 10/12164 Section 5 Generator Set ReconnectionFigure 5-2 20--400 kW Permanent Magnet and 20--60 kW Wound Field Alternators, ADV-5875B-P

TP-6200 10/12 165Section 5 Generator Set ReconnectionFigure 5-3 60 (with Oversize Alternator)--400 kW Wound Field Alternators, ADV-5875C-P

TP-6200 10/12166 Section 5 Generator Set ReconnectionFigure 5-4 350 kW and Larger Pilot-Excited, Permanent Magnet Alternator, ADV-5875D-P

TP-6200 10/12 167Section 6 AccessoriesSection 6 Accessories6.1 Accessories and ConnectionsSeveral accessories help finalize installation, addconvenien

TP-6200 10/12168 Section 6 Accessories6.1.2 Common Failure Relay KitThe common failure relay kit provides one set ofcontacts to trigger user-provided

TP-6200 10/12 169Section 6 AccessoriesGM16088A-AFigure 6-6 Controller (Customer) Connection KitGM16088A-ABATTERY CHARGERALARM TERMINAL STRIPCHARGER MA

TP-6200 10/12 17Section 1 Specifications and FeaturesSystem Warning. Yellow lamp identifies an existingfault condition that does not shut down the gen

TP-6200 10/12170 Section 6 Accessories6.1.5 Ground Fault AnnunciationA relay contact for customer connection indicates aground fault condition and is

TP-6200 10/12 171Section 6 Accessoriesg. Press to enter the inhibit time. EntryAccepted is displayed and the inhibit time 0:00is now displayed.h. Pres

TP-6200 10/12172 Section 6 Accessories6.1.7 Low Fuel (Level/Pressure) SwitchSome gaseous-fueled models offer a low fuel pressureswitch. The low fuel p

TP-6200 10/12 173Section 6 Accessories6.1.9 Remote Emergency Stop KitThe emergency stop kit allows immediate shutdown ofthe generator set from a remot

TP-6200 10/12174 Section 6 Accessories6.1.11 Remote Serial AnnunciatorRSA II i s an annunciator panel offered in several kitconfigurations to support

TP-6200 10/12 175Section 6 AccessoriesFault and Status ConditionFaultLEDSystem Monitoring LEDs and FunctionsSystemReady LEDGeneratorRunningLEDCommunic

TP-6200 10/12176 Section 6 AccessoriesFigure 6-21 RSA Wiring Connections GM62554A-G

TP-6200 10/12 177Section 6 AccessoriesFigure 6-22 RSA Wiring Connections GM62554B-G

TP-6200 10/12178 Section 6 AccessoriesFigure 6-23 RSA Wiring Connections GM62554C-G

TP-6200 10/12 179Section 6 AccessoriesFigure 6-24 RSA Wiring Connections GM62554D-G

TP-6200 10/1218 Section 1 Specifications and Features1.2.2 Digital Display and KeypadFigure 1-5 illustrates the digital display and keypad.Note: Press

TP-6200 10/12180 Section 6 AccessoriesFigure 6-25 RSA Wiring Connections GM62554E-G

TP-6200 10/12 181Section 6 Accessories6.1.12 Remote Speed AdjustmentPotentiometer Kit (Non-ECMModels)The remote speed adjustment potentiometer kitprov

TP-6200 10/12182 Section 6 Accessories6.1.15 Single-Relay Dry Contact KitThe single-relay dry contact kit provides normally openand normally closed co

TP-6200 10/12 183Section 6 AccessoriesA-273936Figure 6-32 Ten-Relay Dry Contact KitGM13984-/354246B-CONTROLLER CONNECTION KIT MOUNTED IN JUNCTION BOXF

TP-6200 10/12184 Section 6 Accessories6.1.17 Twenty-Relay Dry Contact KitThe twenty-relay dry contact kit provides normally openand normally closed co

TP-6200 10/12 185Section 6 Accessories6.1.18 Wireless MonitorThe wireless monitor system has two components: awireless monitor unit and a website. The

TP-6200 10/12186 Section 6 Accessories6.2 Accessory ConnectionsThe 550 controller contains circuit boards equipped withterminal strip(s) for use in co

TP-6200 10/12 187Section 6 AccessoriesTB1 Terminal Strip—Engine Start andEmergency Stop ConnectionsTerm. Description1 Emergency stop ground1A Emergenc

TP-6200 10/12188 Section 6 AccessoriesGM13984-Figure 6-39 Terminal Strips TB6, TB7, TB8, and TB9 on the Controller Connection Kit in the Junction BoxT

TP-6200 10/12 189Section 6 AccessoriesFigure 6-41 Accessory Connections GM78247A-D

TP-6200 10/12 19Section 1 Specifications and FeaturesEngine Displays (Menu 2)Some engine displays are available with selectedgenerator set engines usi

TP-6200 10/12190 Section 6 AccessoriesFigure 6-42 Accessory Connections GM78247C-D

TP-6200 10/12 191Section 6 AccessoriesFigure 6-43 Accessory Connections GM78247D-D

TP-6200 10/12192 Section 6 AccessoriesNotes

TP-6200 10/12 Appendix 193Appendix A AbbreviationsThe following list contains abbreviations that may appear in this publication.A, amp ampereABDC afte

TP-6200 10/12194 AppendixK kelvinkA kiloampereKB kilobyte (210bytes)KBus Kohler communication protocolkg kilogramkg/cm2kilograms per squarecentimeterk

TP-6200 10/12 Appendix 195Appendix B User-Defined SettingsUse the table below to record user-defined settingsduring the generator set controller setup

TP-6200 10/12196 AppendixStatus Eventor FaultUser-DefinedSettingsTimeDelay(sec.)InhibitTimeDelay(sec.)DefaultSelectionRange SettingRelayDriverOutput(R

TP-6200 10/12 Appendix 197Status Eventor FaultUser-DefinedSettingsTimeDelay(sec.)InhibitTimeDelay(sec.)DefaultSelectionRange SettingRelayDriverOutput(

TP-6200 10/12198 AppendixStatus Eventor FaultUser-DefinedSettingsTimeDelay(sec.)InhibitTimeDelay(sec.)DefaultSelectionRange SettingRelayDriverOutput(R

TP-6200 10/12 Appendix 199Status Eventor FaultUser-DefinedSettingsTimeDelay(sec.)InhibitTimeDelay(sec.)DefaultSelectionRange SettingRelayDriverOutput(

Engine exhaust from this product contains chemicalsknown to the State of California to cause cancer, birthdefects, or other reproductive harm.WARNINGC

TP-6200 10/1220 Section 1 Specifications and Features1.2.3 Switches and ControlsSee Figure 1-6 and Figure 1-8 for switches and controls.TP-6083-21. Em

TP-6200 10/12200 AppendixStatus Eventor FaultUser-DefinedSettingsTimeDelay(sec.)InhibitTimeDelay(sec.)DefaultSelectionRange SettingRelayDriverOutput(R

TP-6200 10/12 Appendix 201Status Eventor FaultUser-DefinedSettingsTimeDelay(sec.)InhibitTimeDelay(sec.)DefaultSelectionRange SettingRelayDriverOutput(

TP-6200 10/12202 AppendixAppendix C Voltage Regulator Definitions and AdjustmentsThe following definitions and adjustment/settingspecifications are in

TP-6200 10/12 Appendix 203Frequency Setpoint or Cut-In PointThe point at which the underfrequency unloading beginsto take effect is adjustable, allowi

TP-6200 10/12204 AppendixReactive DroopReactive droop refers to another compensationtechnique used in excitation control systems. Reactivedroop means

TP-6200 10/12 Appendix 205135 amps = ( 112500 / 3) / 277Where: acos is arccosine or inverse cosineW is WattL-N is line-to-neutralPF is power factorVA

TP-6200 10/12206 AppendixSet the PF adjust according to the requirements of theapplication. When a generator set will be connected inparallel with the

TP-6200 10/12 Appendix 207Voltage DroopThe amount of reactive droop is entered here. Thedroop is entered as a percentage of system voltagewhen a fully

TP-6200 10/12208 AppendixAppendix D Alternator ProtectionThe 550 controller has built-in thermal protection for thealternator. This feature functions

TP-6200 10/12 Appendix 209Appendix E Inputs and System Events by ApplicationThe controller inputs and system events are typicallydriven by the engine

TP-6200 10/12 21Section 1 Specifications and Features1.2.4 Controller Circuit BoardsThe controller has five circuit boards—indicator,interconnection,

TP-6200 10/12210 AppendixController Inputs and System Events 125RZGWaukeshaEnginesDD/MTU Engineswith MDEC/ADECParallelingApplicationsNFPA 110Applicati

TP-6200 10/12 Appendix 211Controller Inputs and System Events 125RZGWaukeshaEnginesDD/MTU Engineswith MDEC/ADECParallelingApplicationsNFPA 110Applicat

TP-6200 10/12212 AppendixNotes

TP-6200 10/12 213Notes

TP-6200 10/12214Notes

E 2004, 2005, 2006, 2008, 2009, 2011, 2012 by Kohler Co. All rights reserved.TP-6200 10/12iKOHLER CO. Kohler, Wisconsin 53044Phone 920-457-4441, Fax 9

TP-6200 10/1222 Section 1 Specifications and FeaturesFigure 1-10 shows locations of the terminal strips on thecontroller interconnection circuit board

TP-6200 10/12 23Section 1 Specifications and Features1.2.8 Communication PortsThe main logic circuit board contains severalcommunication ports for Mod

TP-6200 10/1224 Section 1 Specifications and FeaturesFactory-Defined SettingsStatus Eventor FaultRefertoMenuDigital DisplayRelayDriverOutput(RDO)Alarm

TP-6200 10/12 25Section 1 Specifications and FeaturesFactory-Defined SettingsStatus Eventor FaultTimeDelay(sec.)InhibitTimeDelay(sec.)DefaultSelection

TP-6200 10/1226 Section 1 Specifications and FeaturesFactory-Defined SettingsStatus Eventor FaultTimeDelay(sec.)InhibitTimeDelay(sec.)DefaultSelection

TP-6200 10/12 27Section 1 Specifications and FeaturesFactory-Defined SettingsStatus Eventor FaultTimeDelay(sec.)InhibitTimeDelay(sec.)DefaultSelection

TP-6200 10/1228 Section 1 Specifications and FeaturesFactory-Defined SettingsStatus Eventor FaultTimeDelay(sec.)InhibitTimeDelay(sec.)DefaultSelection

TP-6200 10/12 29Section 1 Specifications and FeaturesFactory-Defined SettingsStatus Eventor FaultTimeDelay(sec.)InhibitTimeDelay(sec.)DefaultSelection

Table of ContentsTP-6200 10/12 Table of Contents 3Product Identification Information 2...Safe

TP-6200 10/1230 Section 1 Specifications and FeaturesFactory-Defined SettingsStatus Eventor FaultTimeDelay(sec.)InhibitTimeDelay(sec.)DefaultSelection

TP-6200 10/12 31Section 1 Specifications and FeaturesEngine speed recovery depends upon characteristicssuch as engine make, fuel type, load types, and

TP-6200 10/1232 Section 1 Specifications and FeaturesNotes

TP-6200 10/12 33Section 2 OperationSection 2 Operation2.1 Prestart ChecklistTo ensure continued satisfactory operation, perform thefollowing checks or

TP-6200 10/1234 Section 2 OperationAuto StartingMove the generator set master switch to the AUTOposition to allow startup by the automatic transfer sw

TP-6200 10/12 35Section 2 Operation2.3.2 Stopping (User Stopping andFault Shutdown)Normal StoppingRun the generator set without load for 5 minutes toe

TP-6200 10/1236 Section 2 OperationNote: Text shown in italics in this manual representsdigital display messages.AC Sensing Loss. The lamp illuminates

TP-6200 10/12 37Section 2 OperationWhen the generator set frequency drops to less than59 Hz on a 60 Hz system or 49 Hz on a 50 Hz system formore than

TP-6200 10/1238 Section 2 Operation2.3.6 System Shutdown LampThe red lamp illuminates, the alarm horn sounds, andthe unit shuts down to indicate a fau

TP-6200 10/12 39Section 2 OperationHigh Oil Temperature. The lamp illuminates and theunit shuts down because of high engine oil temperature.The shutdo

Table o f Contents, continuedTP-6200 10/12Table of Contents42.7.13 Menu 13—Communications 68...2.7.14 Menu 14—Program

TP-6200 10/1240 Section 2 OperationOver Current VR Shutdown. The lamp illuminates andthe unit shuts down when the controller detects anovercurrent fau

TP-6200 10/12 41Section 2 Operation2.3.7 Controller Resetting (FollowingSystem Shutdown or Warning)Use the following procedure to restart the generato

TP-6200 10/1242 Section 2 OperationInputTypeSpecific ApplicationsECM EngineNon-ECMEngineNFPA 110Waukesha-PoweredEnginewith Menu 15(ParallelingApplicat

TP-6200 10/12 43Section 2 OperationMenu List Summary (Legend: D First level submenu, d second level submenu)Engine MonitoringDetailed (MDEC/ADECequipp

TP-6200 10/1244 Section 2 OperationMenu List Summary, continued (Legend: D First level submenu, d second level submenu)Menu 9Input SetupMenu 9Input Se

TP-6200 10/12 45Section 2 OperationMenu List Summary, continued (Legend: D First level submenu, d second level submenu)Menu 11Voltage RegulatorGroup B

TP-6200 10/1246 Section 2 OperationMenu List Summary, continued (Legend: D First level submenu, d second level submenu)Menu 20Factory Setup MenuD Prog

TP-6200 10/12 47Section 2 Operation2.5 Reviewing Digital DisplayThe user interacts with the controller with a keypad anddigital display. Use the keypa

TP-6200 10/1248 Section 2 Operation2.5.2 Auto-Scroll FunctionThe auto-scroll function continuously shows voltage andcurrent data from Menu 1—Generator

TP-6200 10/12 49Section 2 OperationD Fixed Voltage when entry is beyond the range oflimited entries for the respective alternator. Occurswhen the alte

Table o f Contents, continuedTP-6200 10/12 Table of Contents 53.12 Detroit Diesel Engine Control Systems 152...3.12.1

TP-6200 10/1250 Section 2 Operation2.6.1 PC CommunicationsThere are four ways to communicate between a PC andthe generator set and/or transfer switch

TP-6200 10/12 51Section 2 OperationRemote Single ConnectionA modem connects a PC to a single device. The PCcommunicates with the device via a telephon

TP-6200 10/1252 Section 2 Operation2.7 Reviewing Menu DisplaysUse this section to review a summary of the generatorset controller data. See Figure 2-1

TP-6200 10/12 53Section 2 Operation2.7.1 Menu 1—Generator MonitoringMenu 1 displays generator output data includingline-to-line and line-to-neutral vo

TP-6200 10/1254 Section 2 OperationMenu 1—Generator Monitoring, continuedVOLTS&AMPS →L1-L2 VOLTS #L1 AMPS #L1-L0 VOLTS #L1 AMPS #L2-L0 VOLTS #L2 A

TP-6200 10/12 55Section 2 Operation2.7.2 Menu 2—Engine MonitoringMenu 2 displays engine operating data including oilpressure and temperature, coolant

TP-6200 10/1256 Section 2 OperationMENU 2ENGINE MONITORINGENGINE MONITORING →BASICOIL PRESSURE # PSICOOLANT TEMP # FENGINE MONITORING →DETAILEDENGINE

TP-6200 10/12 57Section 2 Operation2.7.3 Menu 3—Analog MonitoringMenu 3 displays battery voltage and up to 7 user-defined analog items dependent upon

TP-6200 10/1258 Section 2 Operation2.7.4 Menu 4—Operational RecordsMenu 4 displays the generator set’s operating recordincluding operating start date,

TP-6200 10/12 59Section 2 Operation2.7.5 Menu 5—Event HistoryMenu 5 stores and displays the times and dates of up to100 stored status, warning, and sh

6 TP-6200 10/12Notes

TP-6200 10/1260 Section 2 OperationMENU 7GENERATOR SYSTEMOPERATING MODE →STANDBY Y/NSYSTEM VOLTAGELINE-LINE ?SYSTEM FREQ # HZPHASE →3 PHASE DELTA Y/NK

TP-6200 10/12 61Section 2 Operation2.7.8 Menu 8—Time DelaysMenu 8 displays the cyclic cranking cycles, variousengine related starting and shutdown fea

TP-6200 10/1262 Section 2 Operation2.7.9 Menu 9—Input SetupMenu 9 displays the setup of user-defined digital andanalog warning and shutdown inputs. Th

TP-6200 10/12 63Section 2 OperationMENU 9INPUT SETUPSETUP DIGITAL →AUXILIARY INPUTSDIGITAL INPUT 01 →(USER DEFINED DESC)Press the down arrow toscroll

TP-6200 10/1264 Section 2 Operation2.7.10 Menu 10—Output SetupMenu 10 displays the setup of user-defined system,digital and analog status, and fault o

TP-6200 10/12 65Section 2 OperationGroup B, continuedParalleling applicatons:SD REVERSE POWERSD OVER POWERSD LOSS OF FIELDSD OVERCURRENT PRCOMMON PR O

TP-6200 10/1266 Section 2 Operation2.7.11 Menu 11—Voltage RegulatorMenu 11 displays setup of the voltage regulator functionsincluding line-to-line vol

TP-6200 10/12 67Section 2 Operation2.7.12 Menu 12—CalibrationMenu 12 provides access to the calibration factors formetering (volts and amps) and auxil

TP-6200 10/1268 Section 2 Operation2.7.13 Menu 13—CommunicationsMenu 13 shows the settings for remotecommunications.See Section 2.8.13 to make changes

TP-6200 10/12 69Section 2 Operation2.7.14 Menu 14—Programming ModeMenu 14 provides local or remote access to theprogramming function. The user enters

7Safety Precautions and InstructionsTP-6200 10/12Safety Precautions and InstructionsIMPORTANT SAFETY INSTRUCTIONS.Electromechanical equipment,includin

TP-6200 10/1270 Section 2 Operation2.7.15 Menu 15—Protective Relays (PR)Menu 15 provides protective relay setup and time delaysfor units with the para

TP-6200 10/12 71Section 2 Operation2.7.16 Menu 20—Factory Setup(Version 2.10)Menu 20 provides factory setup information includingthe number of operati

TP-6200 10/1272 Section 2 Operation2.7.17 Menu 20—Factory Setup(Version 2.21)Menu 20 provides factory setup information includingthe number of operati

TP-6200 10/12 73Section 2 OperationNotes

TP-6200 10/1274 Section 2 OperationLocal Programming Mode On2.8 Local Programming Mode OnThe Local Programming Mode On section explains howto program

TP-6200 10/12 75Section 2 OperationLocal Programming Mode On2.8.1 Menu 1—Generator MonitoringMenu 1 provides generator output data includingline-to-li

TP-6200 10/1276 Section 2 OperationLocal Programming Mode OnMenu 1—Generator Monitoring (Three-Phase Connections), continuedMenu 1 Displays with Key E

TP-6200 10/12 77Section 2 OperationLocal Programming Mode OnMenu 1—Generator Monitoring (Three-Phase Connections), continuedMenu 1 Displays with Key E

TP-6200 10/1278 Section 2 OperationLocal Programming Mode OnMenu 1—Generator Monitoring (Single-Phase Connections), continuedMenu 1 Displays with Key

TP-6200 10/12 79Section 2 OperationLocal Programming Mode On2.8.2 Menu 2—Engine MonitoringMenu 2 provides engine operating data including oilpressure

8 Safety Precautions and Instructions TP-6200 10/12Battery gases. Explosion can causesevere injury or death. Battery gasescan cause an explosion. Do n

TP-6200 10/1280 Section 2 OperationLocal Programming Mode OnMenu 2—Engine Monitoring, continuedMenu 2 Displays with Key EntriesKeyEntry Display Descri

TP-6200 10/12 81Section 2 OperationLocal Programming Mode OnMenu 2—Engine Monitoring, continuedMenu 2 Displays with Key EntriesKeyEntry Display Descri

TP-6200 10/1282 Section 2 OperationLocal Programming Mode OnMenu 2—Engine Monitoring, continuedMenu 2 Displays with Key EntriesKeyEntry Display Descri

TP-6200 10/12 83Section 2 OperationLocal Programming Mode On2.8.3 Menu 3—Analog MonitoringMenu 3 provides the battery voltage and up to 7 user-defined

TP-6200 10/1284 Section 2 OperationLocal Programming Mode OnMenu 3—Analog Monitoring (Non-ECM Engines)Menu 3 Displays with Key EntriesKeyEntry Display

TP-6200 10/12 85Section 2 OperationLocal Programming Mode OnMenu 3—Analog Monitoring (Waukesha Engines)Menu 3 Displays with Key EntriesKeyEntry Displa

TP-6200 10/1286 Section 2 OperationLocal Programming Mode On2.8.4 Menu 4—Operational RecordsMenu 4 provides the generator set operational recordsinclu

TP-6200 10/12 87Section 2 OperationLocal Programming Mode OnMenu 4—Operational Records, continuedMenu 4 Displays with Key EntriesKeyEntry Display Desc

TP-6200 10/1288 Section 2 OperationLocal Programming Mode On2.8.5 Menu 5—Event HistoryMenu 5 stores and displays the times and dates of up to100 store

TP-6200 10/12 89Section 2 OperationLocal Programming Mode On2.8.6 Menu 6—Time and DateMenu 6 sets the clock time and date and internalcalendar. The co

9Safety Precautions and InstructionsTP-6200 10/12The fuel system. Explosive fuelvapors can cause severe injury ordeath. Vaporized fuels are highlyexpl

TP-6200 10/1290 Section 2 OperationLocal Programming Mode On2.8.7 Menu 7—Generator SystemMenu 7 contains the factory-preset generator setvoltage and f

TP-6200 10/12 91Section 2 OperationLocal Programming Mode OnMenu 7—Generator System, continuedMenu 7 Displays with Key EntriesKeyEntry Display Descrip

TP-6200 10/1292 Section 2 OperationLocal Programming Mode OnMenu 7—Generator System, continuedMenu 7 Displays with Key EntriesOVERVOLTAGE →#% # VACKey

TP-6200 10/12 93Section 2 OperationLocal Programming Mode OnMenu 7—Generator System, continuedMenu 7 Displays with Key EntriesKeyEntry Display Descrip

TP-6200 10/1294 Section 2 OperationLocal Programming Mode OnMenu 7—Generator System, continuedMenu 7 Displays with Key EntriesKeyEntry Display Descrip

TP-6200 10/12 95Section 2 OperationLocal Programming Mode OnMenu 7—Generator System, continuedMenu 7 Displays with Key EntriesKeyEntry Display Descrip

TP-6200 10/1296 Section 2 OperationLocal Programming Mode On2.8.8 Menu 8—Time DelaysMenu 8 displays the various time delays for cycliccranking and oth

TP-6200 10/12 97Section 2 OperationLocal Programming Mode OnMenu 8—Time Delays, continuedMenu 8 Displays with Key EntriesKeyEntry Display DescriptionT

TP-6200 10/1298 Section 2 OperationLocal Programming Mode On2.8.9 Menu 9—Input SetupMenu 9 provides the setup of user-defined digital andanalog warnin

TP-6200 10/12 99Section 2 OperationLocal Programming Mode OnAnalog Input Values. The analog input selectiontypically requires entering four values: lo