MTU 20 V 4000 C22 manuals

Mtu 20 V 4000 C22 Operations Instructions (144 pages)

Brand: Mtu | Category: Engine | Size: 19.54 MB |

English

Table of contents

Operating Instructions

1

Table of Contents

3

1 Safety

5

Personnel requirements

6

1.3 Transport

7

Transport

8

TIM-ID: 0000004012 - 001

9

Operation

10

TIM-ID: 0000040535 - 001

11

Welding work

12

Working with batteries

12

Fire prevention

14

Used oil

14

Safety notices

16

2 General Information

17

2.2 Engine layout

18

TIM-ID: 0000002072 - 002

19

Engine model designation

20

TIM-ID: 0000012921 - 003

21

COMBUSTION AIR / EXHAUST GAS

25

COOLING SYSTEM (HT circuit)

25

COOLING SYSTEM (LT circuit)

25

LUBE OIL SYSTEM

25

FUEL SYSTEM

26

GENERAL OPERATING DATA

26

CAPACITIES

26

WEIGHTS / MAIN DIMENSIONS

26

ACOUSTICS

27

3.2 Firing order

28

3.3 Main engine dimensions

29

4 Operation

30

Preparation

32

Start engine

32

4.4 Operational checks

33

Stop engine

34

4.7 Cleaning the plant

36

5 Maintenance

37

6 Troubleshooting

38

TIM-ID: 0000002541 - 002

39

Component Cause Action

40

6.2 ECU 4 alarms

41

TIM-ID: 0000003161 - 001

42

7 Task Description

52

Barring engine manually (tool

53

TIM-ID: 0000000950 - 003

54

TIM-ID: 0000003285 - 003

57

7.3 Crankcase Breather

59

Checking diaphragm

60

Clean crankcase breather

61

Clean filter element

62

TIM-ID: 0000003532 - 003

64

Installing grounding device

66

Replace carbon brush

67

7.5 Valve Drive

68

Checking valve-bridge balance

70

TIM-ID: 0000004355 - 001

71

Adjusting valve clearance

73

Removing cylinder head cover

74

7.6 Injection Pump / HP Pump

75

HP pump – Relief bore check

76

7.7.1 Injector – Replacement

77

Remove injector

79

Install injector

80

TIM-ID: 0000000952 - 010

81

7.8 Fuel System

83

7.9 Fuel Filter

84

7.9.2 Draining fuel prefilter

85

7.10 Charge-Air Cooling

88

7.11 Air Filter

89

Checking signal ring position

92

7.12 Starting Equipment

93

TIM-ID: 0000006161 - 004

94

7.14 Oil Filtration / Cooling

96

TIM-ID: 0000006401 - 006

97

Removing strainer

99

Checking strainer

100

Cleaning strainer

100

Installing strainer

100

Preconditions

101

TIM-ID: 0000000934 - 012

102

Engine coolant change

104

Engine coolant – Draining

105

Preparatory steps

105

Filling with coolant using a

107

Final steps

107

TIM-ID: 0000000961 - 010

108

7.16 Low-Temperature Circuit

111

Charge-air coolant – Change

112

Charge-air coolant – Draining

113

Charge-air coolant pump –

116

Checking pressure relief port

116

Engine mounting – Check

117

7.18 Belt Drive

118

7.19.3 Generator – Cleaning

121

Adjusting belt tension

122

Checking drive belt tension

123

– Drive belt replacement

124

7.20 Fan Drive

125

Adjusting drive belt tension

126

Replacing drive belt

127

7.21.1 Engine wiring – Check

128

TIM-ID: 0000000948 - 011

129

Checking engine control unit

130

8 Appendix A

131

TIM-ID: 0000000858 - 011

132

Local support

134

24h hotline

134

Spare parts service

134

9 Appendix B

135

DCL-ID: 0000014250 - 002

136

Mtu 20 V 4000 C22 Operations Instructions (139 pages)

Brand: Mtu | Category: Engine | Size: 13.11 MB |

English

Table of contents

Operating Instructions

1

Commissioning Note

3

1 Safety

7

Personnel requirements

8

Organizational measures

8

1.3 Transport

9

Transport

10

TIM-ID: 0000004012 - 001

11

Engine operation

12

Work with laser devices

15

Fire prevention

16

Fluids and lubricants

16

Used oil

16

Compressed air

17

Painting

17

Liquid nitrogen

17

Acids/alkaline solutions

17

Safety instructions

18

2 General Information

19

2.2 Engine layout

20

TIM-ID: 0000002072 - 002

21

TIM-ID: 0000012921 - 002

23

1 B13 (N-Crankshaft)

25

COMBUSTION AIR / EXHAUST GAS

28

COOLING SYSTEM (HT circuit)

28

COOLING SYSTEM (LT circuit)

28

LUBE OIL SYSTEM

29

FUEL SYSTEM

29

GENERAL OPERATING DATA

29

CAPACITIES

30

WEIGHTS / MAIN DIMENSIONS

30

ACOUSTICS

30

3.2 Firing order

31

3.3 Main engine dimensions

32

4 Operation

33

Preparation

35

Starting the engine

35

4.4 Operational checks

36

Shutting the engine down

37

4.6 After stopping the engine

38

4.7 Plant – Cleaning

39

5 Maintenance

40

6 Troubleshooting

41

TIM-ID: 0000002541 - 001

42

6.2 ECU 4 alarms

44

TIM-ID: 0000003161 - 001

45

7 Task Description

56

Barring engine manually

57

(installation on lower side)

57

TIM-ID: 0000000950 - 002

58

TIM-ID: 0000003285 - 003

61

7.3 Crankcase Breather

63

TIM-ID: 0000003534 - 003

64

TIM-ID: 0000003532 - 001

67

Grounding device

69

(→ Spare Parts Catalog)

69

7.5 Valve Drive

70

Checking valve-bridge balance

72

TIM-ID: 0000004355 - 001

73

Adjusting valve clearance

75

Removing cylinder head cover

76

7.6 Injection Pump / HP Pump

77

7.7.1 Injector – Replacement

78

Removing injector

80

TIM-ID: 0000000952 - 003

81

7.8 Fuel System

85

7.9 Fuel Filter

86

Draining fuel prefilter

88

7.10 Charge-Air Cooling

89

7.11 Air Filter

90

Visual inspection

91

TIM-ID: 0000000903 - 003

92

Checking signal ring position

94

7.12 Starting Equipment

95

TIM-ID: 0000006161 - 003

96

7.14 Oil Filtration / Cooling

98

Oil filter candles – Removal

99

TIM-ID: 0000006401 - 002

100

Checking strainer

102

Cleaning strainer

102

Installing strainer

102

Preconditions

103

TIM-ID: 0000000934 - 007

104

Drain engine coolant

106

Fill with engine coolant

106

Preparatory steps

107

Engine coolant – Draining

107

Filling coolant with pump

109

Final steps

109

Coolant filter – Replacement

112

7.16 Low-Temperature Circuit

113

Drain charge-air coolant

114

Fill with charge-air coolant

114

Charge-air coolant – Draining

115

TIM-ID: 0000000964 - 003

118

Battery-charging generator –

120

Adjusting belt tension

122

Checking drive belt tension

123

Drive belt replacement

124

7.19 Fan Drive

125

Adjusting drive belt tension

126

Replacing drive belt

127

7.20.1 Engine wiring – Check

128

TIM-ID: 0000000948 - 004

129

Engine governor plug-in

130

8 Appendix A

131

TIM-ID: 0000000858 - 007

132

Local support

134

24h hotline

134

Spare parts service

134

9 Appendix B

135

DCL-ID: 0000014250 - 001

136

9.2 Index

138

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