MTU 20 V 4000 C22 Operations Instructions Page 59
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- Table of contents
- TROUBLESHOOTING
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7.3 Crankcase Breather
7.3.1 Crankcase breather – Oil separator element replacement, diaphragm check and
replacement
Preconditions
☑Engine is stopped and starting disabled.
Special tools, Material, Spare parts
Designation / Use Part No. Qty.
Torque wrench, 6-50 Nm
F30027336 1
Ratchet
F30027340 1
Engine oil
Filter element
(→ Spare Parts Catalog)
Diaphragm
(→ Spare Parts Catalog)
Gasket
(→ Spare Parts Catalog)
WARNING
Hot oil.
Oil can contain combustion residues which are harmful to health.
Risk of injury and poisoning!
• Wear protective clothing, gloves, and goggles / safety mask.
• Avoid contact with skin.
• Do not inhale oil vapor.
Replacing oil separator element
1. Remove cover (2) with O-ring (3).
2. Remove filter element (1) from housing (4).
3. Insert new filter element in housing (4).
4. Install cover (2) with new O-ring.
5. Use torque wrench to tighten the screws of cover (2) to the specified torque.
Name Size Type Lubricant Value/Standard
Screw Tightening torque (Engine oil) 10 Nm −2 Nm
6. Replace further oil separator elements in the same way.
M015675/06E 2013-04
| Task Description | 59
TIM-ID: 0000000017 - 008
- Operating Instructions 1
- Table of Contents 3
- 1 Safety 5
- Personnel requirements 6
- 1.3 Transport 7
- Transport 8
- TIM-ID: 0000004012 - 001 9
- Operation 10
- TIM-ID: 0000040535 - 001 11
- Welding work 12
- Working with batteries 12
- Fire prevention 14
- Used oil 14
- Safety notices 16
- 2 General Information 17
- 2.2 Engine layout 18
- TIM-ID: 0000002072 - 002 19
- Engine model designation 20
- TIM-ID: 0000012921 - 003 21
- COMBUSTION AIR / EXHAUST GAS 25
- COOLING SYSTEM (HT circuit) 25
- COOLING SYSTEM (LT circuit) 25
- LUBE OIL SYSTEM 25
- FUEL SYSTEM 26
- GENERAL OPERATING DATA 26
- CAPACITIES 26
- WEIGHTS / MAIN DIMENSIONS 26
- ACOUSTICS 27
- 3.2 Firing order 28
- 3.3 Main engine dimensions 29
- 4 Operation 30
- Preparation 32
- Start engine 32
- 4.4 Operational checks 33
- Stop engine 34
- 4.7 Cleaning the plant 36
- 5 Maintenance 37
- 6 Troubleshooting 38
- TIM-ID: 0000002541 - 002 39
- Component Cause Action 40
- 6.2 ECU 4 alarms 41
- TIM-ID: 0000003161 - 001 42
- 7 Task Description 52
- Barring engine manually (tool 53
- TIM-ID: 0000000950 - 003 54
- TIM-ID: 0000003285 - 003 57
- 7.3 Crankcase Breather 59
- Checking diaphragm 60
- Clean crankcase breather 61
- Clean filter element 62
- TIM-ID: 0000003532 - 003 64
- Installing grounding device 66
- Replace carbon brush 67
- 7.5 Valve Drive 68
- Checking valve-bridge balance 70
- TIM-ID: 0000004355 - 001 71
- Adjusting valve clearance 73
- Removing cylinder head cover 74
- 7.6 Injection Pump / HP Pump 75
- HP pump – Relief bore check 76
- 7.7.1 Injector – Replacement 77
- Remove injector 79
- Install injector 80
- TIM-ID: 0000000952 - 010 81
- 7.8 Fuel System 83
- 7.9 Fuel Filter 84
- 7.9.2 Draining fuel prefilter 85
- 7.10 Charge-Air Cooling 88
- 7.11 Air Filter 89
- Checking signal ring position 92
- 7.12 Starting Equipment 93
- TIM-ID: 0000006161 - 004 94
- 7.14 Oil Filtration / Cooling 96
- TIM-ID: 0000006401 - 006 97
- Removing strainer 99
- Checking strainer 100
- Cleaning strainer 100
- Installing strainer 100
- Preconditions 101
- TIM-ID: 0000000934 - 012 102
- Engine coolant change 104
- Engine coolant – Draining 105
- Preparatory steps 105
- Filling with coolant using a 107
- Final steps 107
- TIM-ID: 0000000961 - 010 108
- 7.16 Low-Temperature Circuit 111
- Charge-air coolant – Change 112
- Charge-air coolant – Draining 113
- Charge-air coolant pump – 116
- Checking pressure relief port 116
- Engine mounting – Check 117
- 7.18 Belt Drive 118
- 7.19.3 Generator – Cleaning 121
- Adjusting belt tension 122
- Checking drive belt tension 123
- – Drive belt replacement 124
- 7.20 Fan Drive 125
- Adjusting drive belt tension 126
- Replacing drive belt 127
- 7.21.1 Engine wiring – Check 128
- TIM-ID: 0000000948 - 011 129
- Checking engine control unit 130
- 8 Appendix A 131
- TIM-ID: 0000000858 - 011 132
- Local support 134
- 24h hotline 134
- Spare parts service 134
- 9 Appendix B 135
- DCL-ID: 0000014250 - 002 136
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