MTU 20 V 4000 C22 Operations Instructions Page 12
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- Table of contents
- TROUBLESHOOTING
- BOOKMARKS
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Ensure particular cleanness during maintenance and repair work on the product. After completion of
maintenance and repair work, make sure that no loose objects are in/on the product (e.g. cloths and
cable ties)
Safety regulations after completion of maintenance and repair work
Before barring, make sure that nobody is standing in the danger zone of the product.
Check that all guards have been reinstalled and that all tools and loose parts have been removed after
working on the product (in particular, the barring tool).
Welding work
Welding operations on the product or mounted units are not permitted. Cover the product when welding
in its vicinity.
Before starting welding work:
• Switch off the power supply master switch.
• Disconnect the battery.
• Separate the electrical ground of electronic equipment from the ground of the unit.
No other maintenance or repair work must be carried out in the vicinity of the product while welding is
going on. Risk of explosion or fire due to oil vapors and highly flammable fluids and lubricants.
Do not use product as ground terminal.
Never position the welding power supply cable adjacent to, or crossing wiring harnesses of the product.
The welding current may otherwise induce an interference voltage in the wiring harnesses which could
conceivably damage the electrical system.
Remove parts (e.g. exhaust pipes) which are to be welded from the product beforehand.
Hydraulic installation and removal
Check the function and safe operating condition of tools and fixtures to be used. Use only the specified
devices for hydraulic removal/installation procedures.
Observe the max. permissible push-on pressure specified for the equipment.
Do not attempt to bend or apply force to lines.
Before starting work, pay attention to the following:
• Vent the hydraulic installation/removal tool, the pumps and the lines at the relevant points for the
equipment to be used (e.g. open vent plugs, pump until bubble-free air emerges, close vent plugs).
• For hydraulic installation, screw on the tool with the piston retracted.
• For hydraulic removal, screw on the tool with the piston extended.
For a hydraulic installation/removal tool with central expansion pressure supply, screw spindle into
shaft end until correct sealing is established.
During hydraulic installation and removal, ensure that nobody is standing in the immediate vicinity of
the component to be installed/removed.
Working with batteries
Observe the safety instructions of the battery manufacturer when working with batteries.
Gases emanating from the battery are explosive. Avoid sparks and naked flames.
Do not allow electrolyte to come in contact with skin or clothing.
Wear protective clothing and protective gloves.
Never place tools on the battery.
Before connecting the cable to the battery, check the battery polarity.Battery pole reversal may lead to
injury through the sudden discharge of acid or bursting of the battery body.
12 | Safety |
M015675/06E 2013-04
TIM-ID: 0000040535 - 001
- Operating Instructions 1
- Table of Contents 3
- 1 Safety 5
- Personnel requirements 6
- 1.3 Transport 7
- Transport 8
- TIM-ID: 0000004012 - 001 9
- Operation 10
- TIM-ID: 0000040535 - 001 11
- Welding work 12
- Working with batteries 12
- Fire prevention 14
- Used oil 14
- Safety notices 16
- 2 General Information 17
- 2.2 Engine layout 18
- TIM-ID: 0000002072 - 002 19
- Engine model designation 20
- TIM-ID: 0000012921 - 003 21
- COMBUSTION AIR / EXHAUST GAS 25
- COOLING SYSTEM (HT circuit) 25
- COOLING SYSTEM (LT circuit) 25
- LUBE OIL SYSTEM 25
- FUEL SYSTEM 26
- GENERAL OPERATING DATA 26
- CAPACITIES 26
- WEIGHTS / MAIN DIMENSIONS 26
- ACOUSTICS 27
- 3.2 Firing order 28
- 3.3 Main engine dimensions 29
- 4 Operation 30
- Preparation 32
- Start engine 32
- 4.4 Operational checks 33
- Stop engine 34
- 4.7 Cleaning the plant 36
- 5 Maintenance 37
- 6 Troubleshooting 38
- TIM-ID: 0000002541 - 002 39
- Component Cause Action 40
- 6.2 ECU 4 alarms 41
- TIM-ID: 0000003161 - 001 42
- 7 Task Description 52
- Barring engine manually (tool 53
- TIM-ID: 0000000950 - 003 54
- TIM-ID: 0000003285 - 003 57
- 7.3 Crankcase Breather 59
- Checking diaphragm 60
- Clean crankcase breather 61
- Clean filter element 62
- TIM-ID: 0000003532 - 003 64
- Installing grounding device 66
- Replace carbon brush 67
- 7.5 Valve Drive 68
- Checking valve-bridge balance 70
- TIM-ID: 0000004355 - 001 71
- Adjusting valve clearance 73
- Removing cylinder head cover 74
- 7.6 Injection Pump / HP Pump 75
- HP pump – Relief bore check 76
- 7.7.1 Injector – Replacement 77
- Remove injector 79
- Install injector 80
- TIM-ID: 0000000952 - 010 81
- 7.8 Fuel System 83
- 7.9 Fuel Filter 84
- 7.9.2 Draining fuel prefilter 85
- 7.10 Charge-Air Cooling 88
- 7.11 Air Filter 89
- Checking signal ring position 92
- 7.12 Starting Equipment 93
- TIM-ID: 0000006161 - 004 94
- 7.14 Oil Filtration / Cooling 96
- TIM-ID: 0000006401 - 006 97
- Removing strainer 99
- Checking strainer 100
- Cleaning strainer 100
- Installing strainer 100
- Preconditions 101
- TIM-ID: 0000000934 - 012 102
- Engine coolant change 104
- Engine coolant – Draining 105
- Preparatory steps 105
- Filling with coolant using a 107
- Final steps 107
- TIM-ID: 0000000961 - 010 108
- 7.16 Low-Temperature Circuit 111
- Charge-air coolant – Change 112
- Charge-air coolant – Draining 113
- Charge-air coolant pump – 116
- Checking pressure relief port 116
- Engine mounting – Check 117
- 7.18 Belt Drive 118
- 7.19.3 Generator – Cleaning 121
- Adjusting belt tension 122
- Checking drive belt tension 123
- – Drive belt replacement 124
- 7.20 Fan Drive 125
- Adjusting drive belt tension 126
- Replacing drive belt 127
- 7.21.1 Engine wiring – Check 128
- TIM-ID: 0000000948 - 011 129
- Checking engine control unit 130
- 8 Appendix A 131
- TIM-ID: 0000000858 - 011 132
- Local support 134
- 24h hotline 134
- Spare parts service 134
- 9 Appendix B 135
- DCL-ID: 0000014250 - 002 136
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