MTU 20 V 4000 M93 manuals

Mtu 20 V 4000 M93 Operations Instructions (193 pages)

Brand: Mtu | Category: Engine | Size: 18.49 MB |

English

Table of contents

Operating Instructions

1

Table of Contents

3

1 Safety

5

Personnel requirements

6

Organizational measures

6

1.3 Transport

7

TIM-ID: 0000000879 - 023

10

Acids and alkaline solutions

12

Paints, enamels and varnishes

12

Liquid nitrogen

12

Compressed air

12

Safety instructions

14

2 Product Summary

15

1 Oil supply to HP pump

19

TIM-ID: 0000010056 - 002

20

2.1.2 Engine layout

24

Top view 12V 4000 M

25

12V 4000 M left side

26

12V 4000 M free end

27

12V 4000 M right side

28

12 V 4000 M driving end

29

Top view 16V 4000 M

30

16V 4000 M left side

31

16V 4000 M free end

32

16V 4000 M right side

33

16V 4000 M driving end

34

TIM-ID: 0000000863 - 018

35

2.4 Firing order

37

2.5 Technical Data

38

TIM-ID: 0000010927 - 001

39

CAPACITIES

40

WEIGHTS / MAIN DIMENSIONS

40

ACOUSTICS

40

REFERENCE CONDITIONS

41

TIM-ID: 0000010911 - 001

42

TIM-ID: 0000010954 - 001

45

TIM-ID: 0000010940 - 001

48

TIM-ID: 0000010971 - 001

51

TIM-ID: 0000010963 - 001

54

TIM-ID: 0000010984 - 001

57

TIM-ID: 0000010978 - 001

60

3 Operation

62

TIM-ID: 0000008861 - 002

63

Putting into operation

65

3.4 Starting the engine

66

3.5 Operational checks

67

TIM-ID: 0000015755 - 004

68

3.8 Checks prior to start-up

70

Initial operation: HAT

71

TIM-ID: 0000015773 - 005

72

3.11 Stopping the engine

74

3.12 Emergency engine stop

75

After stopping the engine

76

TIM-ID: 0000007732 - 005

77

TIM-ID: 0000019514 - 001

79

3.16 Plant – Cleaning

80

4 Maintenance

81

5 Troubleshooting

82

TIM-ID: 0000010521 - 001

83

TIM-ID: 0000031170 - 001

85

241 – SD T-Umblasen

92

242 – SD T-Coolant (R)

92

244 – SD P-Lube Oil (R)

92

301 – AL Timing Cylinder A1

92

302 – AL Timing Cylinder A2

92

303 – AL Timing Cylinder A3

93

304 – AL Timing Cylinder A4

93

305 – AL Timing Cylinder A5

93

306 – AL Timing Cylinder A6

93

307 – AL Timing Cylinder A7

93

308 – AL Timing Cylinder A8

94

309 – AL Timing Cylinder A9

94

310 – AL Timing Cylinder A10

94

311 – AL Timing Cylinder B1

94

312 – AL Timing Cylinder B2

94

313 – AL Timing Cylinder B3

95

314 – AL Timing Cylinder B4

95

315 – AL Timing Cylinder B5

95

316 – AL Timing Cylinder B6

95

317 – AL Timing Cylinder B7

95

318 – AL Timing Cylinder B8

96

319 – AL Timing Cylinder B9

96

320 – AL Timing Cylinder B10

96

321 – AL Wiring Cylinder A1

96

322 – AL Wiring Cylinder A2

96

TIM-ID: 0000018389 - 002

101

361 – AL Power Stage Low

103

363 – AL Stop Power Stage

103

371 – AL Wiring TO 1

104

372 – AL Wiring TO 2

104

373 – AL Wiring TO 3

104

374 – AL Wiring TO 4

104

6 Task Description

112

TIM-ID: 0000017532 - 003

113

Final steps

115

TIM-ID: 0000000014 - 013

116

6.3 Valve Drive

118

Preconditions

119

Preparatory steps

119

Diagram for 8V engines (two

120

Diagram for 12V engines (two

120

Diagram for 16V engines (two

121

Diagram for 20V engines (two

121

Adjusting valve clearance

122

Removing cylinder head cover

123

6.4 Valve Gear

124

6.5.1 Injector – Replacement

125

Removing injector

126

TIM-ID: 0000000925 - 006

127

6.6 Fuel Filter

131

TIM-ID: 0000012705 - 001

132

TIM-ID: 0000013246 - 007

135

6.9 Air Intake

138

6.10 Starting Equipment

139

6.11.2 Engine oil – Change

141

Filling new oil

142

6.12 Oil Filtration / Cooling

144

Cleaning strainer

145

Checking strainer

145

Installing strainer

145

Oil filter candles – Removal

146

TIM-ID: 0000006401 - 003

147

Removing strainer

149

TIM-ID: 0000000934 - 007

152

Changing engine coolant

155

Engine coolant draining

156

TIM-ID: 0000014623 - 002

159

Coolant filter – Replacement

161

Raw water pump – Relief bore

162

Engine mounts – Checking the

165

TIM-ID: 0000007556 - 004

166

6.18 Fuel Supply System

168

TIM-ID: 0000007737 - 005

169

6.18.4 Pump capacity – Check

171

Coalescer filter element –

172

Replacement

172

TIM-ID: 0000007735 - 007

173

Checking EMU plug connections

177

Removing engine governor from

178

TIM-ID: 0000016799 - 004

179

7 Appendix A

180

TIM-ID: 0000002050 - 002

181

8 Appendix B

183

DCL-ID: 0000017652 - 001

184

More products and manuals for Engine MTU

Models	Document Type
Gas engine8 V 4000 L62	User Manual MTU Gas engine8 V 4000 L62 User manual, 169 pages
C23	User Manual EH5000ACII - CablePrice, 12 pages
12 V 4000 L62	Operations Instructions MTU 12 V 4000 L62 Operating instructions, 187 pages
C23R	User Manual - Hitachi Construction Machinery [en] , 7 pages
12 V 4000 C10R	Specifications MTU 12 V 4000 C10R Specifications, 53 pages
C13R	Specifications MTU C13R Specifications, 25 pages
12 V 4000 C10R	User Manual Gamme de Produit \| Product Range, 124 pages
12 V 4000 C11	User Manual Diesel Engines Series 4000, 2 pages
12 V 4000 M63	Specifications MTU 12 V 4000 M63 Specifications, 108 pages
12 V 4000 L62	Operations Instructions MTU 12 V 4000 L62 Operating instructions, 124 pages
20 V 4000 C22	Operations Instructions MTU 20 V 4000 C22 Operating instructions, 144 pages
12 V 2000 M94	Operations Instructions MTU 12 V 2000 M94 Operating instructions, 141 pages
16 V 2000 S96	Operations Instructions MTU 16 V 2000 S96 Operating instructions [en] , 133 pages
12 V 2000 M72	Operations Instructions MTU 12 V 2000 M72 Operating instructions, 147 pages
20 V 4000 G23	Operations Instructions MTU 20 V 4000 G23 Operating instructions, 181 pages
C23R	Operations Instructions MTU C23R Operating instructions, 163 pages
8 V 2000 M40B	Operations Instructions MTU 8 V 2000 M40B Operating instructions, 204 pages
20 V 4000 C22	Operations Instructions MTU 20 V 4000 C22 Operating instructions, 139 pages
12 V 2000 P12	User Manual 12V 2000 P12, 16V 2000 P12, 190 pages
12 V 4000 C10R	User Manual D - Grupo Pinto & Cruz, 124 pages

MTU devices

Engine